Applications for Machine Vision cameras span a wide range of industries and carry many substantial advantages. The big benefit is that you can get more accurate and faster inspections, QC… The accuracy of these cameras is up to 99.9%, which far more reliable than a manual inspection method. For example, one large electronics manufacturer claims that deploying cameras with computer vision technology on their assembly line had resulted in a 40% reduction in defect rates resulting into savings and improved product quality.
Another thing to benefit is the efficiency increase. Machine vision systems work at fast…millisecond speeds, with some capturing and processing images in mere seconds or even at more than 100 frames per second. This high-speed processing enables the defects to be identified and corrected in real-time, reducing downtime improving production rates. For instance, in a case study from 2021, we can see how one food packaging organization obtained an increase of sorting efficiency to almost up-to the bar at 30% by automating their quality control process with machine vision cameras.
Machine vision cameras also offer proven performance with different parameters. Unlike human inspectors, these systems will not experience fatigue or performance variability. They operate with the same precision at all hours of day and weather conditions. In the automotive sector, for instance, machine vision cameras have been employed to guarantee consistent product quality throughout multiple shifts.
Cost Effectiveness — This is another major advantage that you can experience. Although the initial cost of machine vision cameras are in a range anywhere from $1,000 to 5k; most companies find that within their first year or two they have made up for this by saving on labor costs and wasted product. According to one of the largest manufacturing organizations, they paid for a machine vision system in under 12 months due to a reduction in defect rates and an increase in throughput.
Added flexibility is another important distinction. The enormous benefit of these machine vision cameras is that they can be re-programmed or adjusted to inspect their different types products with much less additional costs than would required by conventional sensing systems. This versatility makes them great for industries that have to quickly change products. The pharmaceutical industry uses machine vision systems to inspect packaging of all types and sizes, showcasing the flexibility available from those in place.
Elon Musk likewise underlined that technologies such as machine vision are essential for more automation, and thus increased efficiency. This reflects how these systems are becoming more essential for streamlining tasks in different industries, his comments also stated.
Machine vision cameras have long offered value by improving both accuracy and efficiency while delivering consistent performance coupled with cost savings. To learn more about how to harness these benefits, dive deeper into what is offered from a machine vision camera.